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OIL FIELD CHEMICALS DIVISION
    1.07 SPOTTING FLUID (WEIGHTED)
Description :
In the process of drilling, the drill string becomes differentially stuck, then there are only three options remaining to free it.
  1. Mechanical Method.
  2. Spotting fluids.
  3. Hydrostatic pressure can be reduced. In general, penetration of oil based spotting fluids into the filter cake accompanied by dehydration and cracking results in reduction of a differential pressure across the drill string. Spotting fluids are generally positioned in the open hole to completely cover the problem area.
Specification Of Spotting Fluid (Weighted)
  1. Physical State :
    The material as received , shall be a free flowing liquid at ambeint temperature, free from visible impurities.
  2. Mud Lubricity Coefficient :
    The lubricity coefficient shall not be more than 0.25
  3. Reduction In Interfacial Tension :
    a) Determine interfacial tension of HSD and water at room tempaerature.
    b) Now seperately add 2.5% (w/v) spotting fluid to HSD and mix well , determine interfacial tension of HSD (containing spotting fluid and water again). The interfacial tension in (b) shall be reduced compared to (a) by 50% (Min).
  4. Stability Test :
    (i) Thermal Stability :

    Prepare a spotting fluid slug by adding 78 ml. spotting fluid sample to 510 ml HSD & stirring with Hamilon beach mixer for  10 min. at high speed. To this add 110 ml. distilled water followed  by 15 gm. Lime powder slowly while stirring and continue stirring  for 1 hour after addition is complete (stirring should be interrupted after every 20 minutes and stirrer should be allowed to  cool for 10 minutes. This process should be repeated three times.). Load with barytes to sp. Gravity 1.90 – 1.92. Again stir with 
    Hamiton Beach Mixer for 1 hour in the manner described above. Determine apparent viscosity, plastic viscosity, yeild point, Gelo  and Gel 10 of the suspension. Hot roll one portion of above suspension at 100°C for 4 hrs. Cool and again determine apparent viscosity, plastic viscosity, yeild point, Gelo and Gel 10.
    Variation in the value of above mentioned properties , after hot rolling, compared to before hot rolling shall be ± 20% (maximum).
    (ii) Weight Stability :
    Place 500 ml. portion of the weighted spotting fluid slug prepared above (before hot rolling) in a cylinder having two drain valves, one near the top and the other near bottom. Keep the cylinder unditurbed for 2 hrs. Draw samples from top and bottom and determine their resopective specific gravity.
    Difference in the two specific gravity should not be more than 0.02.
  5. Filter Cake Cracking Test :
    Prepare prehydrated bentonite suspension (using ONGC approved bentonite) & dilute with distilled water to obtain suspension of 15 cp ap0parent viscosity. Obtain a filter cake of this mud in the API filter press by carrying out filtration for 30 min at 100 psi pressure. Throw the mud away, wash the mud cake with slow stream of water (without removing the mud cake from the cell) and fill the cell with 100 ml. HSD oil containing 2.5%(w/v) spotting fluid. Close the cell and apply 100 psi pressure for 2 hrs. Release pressure , throw out the HSD solution observe cracking pattern on the mud cake. It should develop extensive crack.
  6. Stickness Test :
    Prepare 15 cp. Bentonite suspension, as in the case of filter cake cracking test. Load it with barytes to sp. Gr. 1.20 . From a filter cake by applying 500 psi pressure for 30 min. in the modified Bariod Stickness Tester. Stick the plate by pressing it on the cake for 5 minutes and leave for 1 hr. under 500 psi pressure. Then release the pressure ,open bottom & top stoppers & with fill the cell with 100 ml. of HSD oil containing 2.5% (w/v) of the sample of spotting fluid. Close the top stopper and again apply 500 psi pressure. Note the time for release of stuck plate and if not released in 20 minutes, apply torque with torque wrench.
    The plate should be released by applying torque, of less than 75 inch – pounds.
  7. Packing :
    Should be packed in leak proof, sealed M.S.drums, strong enough to withstand rigors of transit and storage , capacity 200 litres per drum.
   1.08 SPOTTING FLUID (NON - WEIGHTED)
Description :
In the process of drilling, the drill string becomes differentially stuck, then there are only three options remaining to free it.
  1. Mechanical Method.
  2. Spotting fluids.
  3. Hydrostatic pressure can be reduced. In general, penetration of oil based spotting fluids into the filter cake accompanied by dehydration and cracking results in reduction of a differential pressure across the drill string. Spotting fluids are generally positioned in the open hole to completely cover the problem area.
Specification Of Spotting Fluid (Non - Weighted)

1.

Physical State  It should be a coloured liquid.

2.

Miscibility with HSD Oil Completely miscible.

3.

Interfacial Tension  The interfacial tension of distilled water – HSD oil containing 2.5%(w/v) spotting fluid should  not be more than 13 dynes/cm.

4.

Lubricity Coefficient : Lubricity coefficient of bentonite suspension (prepared by dilution of pre-hydrated bentonite with
distilled water) having apparent  viscosity 15 c.p. & treated with 1% (w/v) of the additive shall not be more than 0.11.

5.

Mud Cake Cracking Test  Prepare a bentonite suspension having apparent viscosity 15c.p by diluting pre-hydrated bentonite  with distilled water and load it to sp.gr. 1.20 with barytes. Obtain afilter cake of this mud in the API 
filter loss apparent by carrying out filtration for 30 min. using 100  psi pressure. Throw the mud away, wash the mud cake with slow stream  of water ( without removing the  mud cake from the cell)and fill the cell with 100 ml. HSD oil containing  2.5% (w/v) spotting fluid. Apply 100 psi pressure , after closing the cell  and determine the time required for collection of 100 ml. filtrate. The time required should not be more than 50 minutes.

6.

Stickiness Test  Prepare loaded bentonite suspension of sp.gr.1.20 as in the case of mud cake cracking test & fill in the  modified Boroid stickness tester.  From a filter cake by applying 500  psi pressure For 30 minutes Stick the plate by pressing it On the cake for 5 minutes & leave for 1 Hr.Under 500 psi pressure. Then release  the Pressure, drain off mud from cell by opening the bottom stopper & fill the cell with 100 ml.oil HSD oil containing 2.5%(w/v) of the sample  of spotting fluid, close the top stopper and again apply 500 psi   pressure. Note the time for released  in 20 minutes, apply torque with torque wrenth. The plate should not  require a torque of more than 65 in lbs. to release it.

7.

Packing Should be packed in leak proof, sealed in M.S.Drums, strong  enough to withstand rigors of
transit & storage capacity 200 lts.  Per drum.

  
1.09 E. P. LUBRICANT
Description :
The frictional resistance generated by rotating the drill string against the formation or casing may require extra torque if the hole is crooked or directional, considerable friction resistance to raising and lowering the drill string may also occur. Under certain conditions, such as in highly deviated holesw, holes with different charges in direction, undergauge holes or poor drill string dynamics, increased torque and drag entail a high risk of lost rig time, expensive pipe recovery operations and limitations in well developemnts. Expensive torque required to rotate the pipe generates greater strain on the drill pipe with the danger of twist – off.
Sometimes, another problem occurs when drill pipe sticks to the wall of bore – hole. This may be caused by running or pulling pipe into the undergauge section of the hole, a key seat or a bridge of caving. Under certain circumstances differential pressure sticking may also occur when the drill pipe becomes motionless against a permiable formation and a portion of the contact area of the pipe is isolated by the filter cake.
To overcome these difficulties, drilling fluids are treated with mud lubricants. Mud lubricants made by Deltamike has following properties.

Chemical Composition : 
Based on vegetable oils, EP additives and mobility

Specification Of E. P. LUBRICANT :
  1. Physical State : 
    Yellow, brown or blackish coloured liquid
  2. Solubility
    A.
    Completely miscible with HSD oil.
    B. Immiscible with water.
  3. Density of 30+2°C : 
    It will be in the range 0.85 – 0.95 gm/ml.
Performance Test :
  1. Lubricity Test 
    1. In fresh water mud: Prepare a bentonite suspension, using upto 7.5% (w/v) approved bentonite in distilled water by stirring with a laboratory stirrer(5000 - 6000 rpm) for 30 min. and aging at 30+2°C for 24 hrs and restirring with the same stirrer for 15 min so that the resultant mud has apparent viscosity in the range 15 + 1c.p. To this mud, add 0.5% (w/v) of the material while stirring with above stirrer for 15 min and measure lubricity coefficient tester. It will not be more than 0.15.

    2. In salt water mud : Prepare a 10% (w/v) bentonite suspension by stirring with a laboratory stirrer (5000 – 6000 rpm) for 30 min and age for 24 hrs. at 30+2°C add 4% (w/v) sodium chloride (L.R. grade) and age for 24 hrs at 30+2°C . Adjust the apparent viscosity  of this suspension to 15 + 1 c.p. by dilution with 4% (w/v) sodium chloride solution. Now add 0.5% (w/v) of the material and stir for 
    5 min with above mentioned stirrer & then determine the lubricity  coefficient of the mud. It will not be more than 0.20.
  2. Extreme  Pressure  Lubrication  Test  :
    1.
    In fresh water mud : Prepare the bentonite suspension as in 4(A) (i) and Similarly treat with 0.5% (w/v) of the material while stirring for 15 min. Determine its firm strength at 300 in-lb load with the help of E.P. tester. It will be 25000 psi (min)
    2. In salt water mud : prepare the salt water mud as in 4(A) (iii) and similarly Treat wih 0.5% (w/v) of the material while stirring for 15 min. Determine its film strength at 300 in-lb load with the help of E.P. tester. It will be 20000 psi (minimum).
Foam Test : 
Prepare the fresh water bentonite suspension as in 4(A) (i) and  add 0.5% (w/v) of the material stir for 15 min at high speed in Hamilton Beach Mixer and determine the sp. Gravity of the mud after waiting for 1 min. It should not be less than 0.80.

Packing :
The material will be packed in leak proof, sealed, M.S.Drums strong enough to withstand rigours of transit and Storage, capacity 200 litres per drum.
   1.10 SURFACTANT
Description :
LIQUIDET SF is a liquid formulation based on the specifically made surface active agents. It is designd to improve the flow properties of the drilling fluids upto very high bottom temprature. It is a good emulsifier of oil in fresh water and salt water. It improves oil wetting and lubrication resulting in improvement in torque and drag.

LIQUIDET SF plays a very important role in improving the flow properties of fluid. It gets absorbed on the surface of the clay particles. The hydrated Sheath thus absorbed on the clay particles acts as a barrier which drastically limits the inter – surface interaction between the clay particles. This reduces the swelling of the clay and dispersion of shales.

Physical State : 
The material will be a non – ionic homogenous liquid free visible impurities.

Miscibility of 0.1% V/V sample with 15% w/w HCl and 28% w/w HCl at 24 + 2°C : 
Miscible.

Pour Point °C : 
12 (Max).

Surface Tension of the 15% (W/W) HCl Acid contaning 200 ppm of the surfactant 25°C dynes/cm : 
35 (Max).

Compatibility with following acid additives :

1. Acid Corrosion Inhibitor 1% v/v
2. Non – Emulsifier 0.5% v/v tested for following :

a. Formation of precipitate : Negative
b. Wettability characteristics : Positive
c. Surface tension at 25°C dynes/cm : 35 (Max).


Dosage : 
2 – 3 gallons per barrel

Packing : 
200 litres HDPE – Sea – worthy barrels


Handling & Precautions : 
LIQUIDET SF is a very safe material neutral product, do not consume internally. In case of spillage on the surface, soak it first with saw – duct and then wash with water.

   1.11 EMULSIFIER
Description :
LIQUIDET EMULSE is a very effective emulsifier which contains a blend of special coupling agents. It is compatible with most well stimulations chemicals.

It finds application in well stimulation, treating tank bottoms, salt water injection systems, cooling towercleaning, gas storage wells, treating hydraulic lift systems, open salt water pils and cleaning flowlines.

Physical State : 
The material will be a non-ionic homogenous liquid free from visible impurities.

Miscibility of 0.9% V/V sample with water at 24 ± 2°C : 
will be miscible

Pour Point °C : 
12 (Max).

Emulsification Test : 
  1. Concentration of emulsifier required to from o/w emulsion utilizing conventional water base gel and high speed diesel in the ratio 1:2 and to obtain following results, ml/litre : 
    3 (Max).
  2. Viscosity of emulsion at 511 sec - shear rate , CP. 
    a. At 24 ± 2°C : 95 (min).
    b. After aging at 90 ± 2°C for 4 hrs : 5 (max).
  3. Flow behaviours index (N’)
    a. At 24 ± 2°C : 0.7 (max).
    b. After aging at 90 ± 2°C : 0.99 – 1.00
  4. Phase seperation test for emulsion at 4(1)
    a. Temp. of test, °C : 90 + 2
    b. Duration of test , hrs : 1
    c. Percentage phase seperation by volume : 100 (Min).
a. Temp. of test, °C : 40 + 2
b. Duration of test, hrs : 4
c. Percentage phase seperation by volume : Nil
d. Wettability characteristics of clean sand : preferentially water wet.

Compatibility with following additives 



1. 1% W/V potassium chloride in tap water
2. 0.001% W/V ammonium per silphate in tap water.
  1. Formation of precipitate : Negative
  2.  Wettability characteristics : Positive
  3. Phase seperation test : Positive
Dosage : 
5.25 ppm on continous method 0.25 to 5% by volume for slug or batch method.

Packing : 
200 lts. HDPE – Sea – worthy barrels

Handling & Precautions :
LIQUIDET EMULSE is a very safe material for handling. However , spillage on floors may be highly slippery. Therefore , in case of accidental spillage, absorb the same on the saw – dust and wash with plenty of water. 
   1.12 DEMULSIFIER
Description :
DEMULSE 507 is a product formulated to give maximum reduction in surface tension & demulsification to well stimulated fluids, in addition to aiding in prevention or destruction of damaging emulsions, DEMULSE 507 exihibits great despassing action and mud thinning property. DEMULSE 507 can also be used in water injection or disposal system.


Appearance : 
Clear liquid at free 20°C from visible impurities.

Surface tension of 0.20% : 
37.8 dynes/cm.

Cloud Point of 0.01% product in 5% NaCl : 
87.5°C


Performance Test :
  1. 100ml. of emulsion is taken in a stoppered graduated cylinder & emulsion is 
    heated to 45 ± 1°C in water bath.
  2. 1% Solution of the demulsifier is added in precalculated volume.
  3. Mixing is done by shaking the cylinder lengthwise giving 100 strokes.
  4. Doped emulsion is placed in hot water bath is cured for 1 hr. at 60 ± 1°C.
  5. After curing the cylinder is taken out of the water bath & oil is drwan from the top layer for water content determination. 
  6. The water seperation is noted.
  7. A blank test is also to be performed simultaneously.
Dosage :
1 ltr./1000 litres of acid, water or brine fracturing liquids prior to pumping into well.

Packing :
200 ltrs. HDPE – Sea – worthy barrels.

Handling & Precautions :
DEMULSE 507 is a very safe material for handling. However, spillage on floors may be highly slippery. Therfore, in case of accidental spillage, absorb the same on the saw – dust and wash with plenty of water.

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Deltamike Specialty Products Pvt. Ltd
Factory : K-42, M.I.D.C. Tarapur, Dist : Thane, Boisar, Maharashtra, India
Tel : 02525-272161, 645092, Email : deltasp@rediffmail.com